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No.000160 Cylinder stroke with rack and gear mechanism
Good IDEA!
48

Stroke speed is increased by adding gear and rack to cylinder push.

Related Category

Height Adjusting Blocks for Miniature Linear Guides

Height Adjusting Blocks for Miniature Linear Guides
Product name Height Adjusting Blocks for Miniature Linear Guides
Part number GETE13-145-49
Features Miniature Slide Guides Standard Rail Type-Compatible Height Adjusting Block
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes

Selection criteria

Has screw holes for mounting the linear guide

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Available sizes

■Height Adjusting Blocks for Miniature Linear Guides (Selectable sizes)

Type Material Surface Treatment
Datum Side Free Side EN 1.1191 Equiv. Electroless Nickel Plating
EN AW-5052 Equiv. Clear Anodize

■Sizes and Dimensions

Type Slide Guide Height Overall Length Height
(1 mm Increments)
Datum Side
Free Side 		8 40 10-60
55
70
85
100
115
130
10 55
75
95
115
135
155
175
195
215
235
255
275
13 70
95
120
145
170
195
220
245
270
295
320
345
370
395
16 110
150
190
230
270
310
350
390
430
470
20 160
220
280
340
400
460

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Gear Racks

Gear Racks
Product name Gear Racks/Pressure Angle 20Deg./Configurable L Dimension
Part number RGEAL1.0HT-60-A10-B40
Features Gear Racks - Pressure Angle 20Deg., Configurable L Dimension
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes | Accuracy Info

Selection criteria

Economical

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Available sizes

■Rack Gear, Configurable Length Type (One End Machined)

Material Surface Treatment
EN 1.1191 Equiv. Black Oxide
Free-Cutting Brass Bar -
EN 1.4301 Equiv. -
MC Nylon -
Material Module Tooth Width Overall Length
1 mm Increments
EN 1.1191 Equiv. 1.0 10 20-400
1.5 15
2.0 20
2.5 25
3.0 30
Free-Cutting Brass Bar 0.5 3 20-280
0.8 4
EN 1.4301 Equiv. 0.5 3 20-280
0.8 4
1.0 10 20-480
1.5 15
2.0 20
2.5 25
3.0 30
MC Nylon 0.5 3 20-280
0.8 4
1.0 10 20-480

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Accuracy Info

■Rack Gear (Accuracy Information)

Accuracy: Accumulated Pitch Error (µm)

Module Overall Length
100 or less 101-300 301-500 501-1000 1001-1980
0.5-1.5 54 (76) 65 (92) 72 (101) 100 (117) 99 (139)
2.0-3.0 62 (86) 73 (102) 80 (112) 91 (128) 105 (148)

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Spur Gears

Spur Gears
Product name Spur Gears/Pressure Angle 20Deg./Module 1.0
Part number GEAKS1.0-45-10-A-10N
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes | Accuracy Info

Selection criteria

Economical

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Available sizes

■Spur Gears (Ground)

Material Surface Treatment Accessory
EN 1.1191 Equiv. - Set Screw
(EN 1.7220 Equiv. Black Oxide)
Black Oxide
Electroless Nickel Plating
EN 1.4301 Equiv. - Set Screw
(EN 1.4301 Equiv. )

■Sizes and Dimensions

Type Gear Shape Module Number of Teeth Tooth Width Shaft Bore DIA.(1 mm increment)
Round Hole
Round Hole + Tap 		Keyway
Keyway + Tap
Standard Cylinder 1.0 12 10
12 		6-8 -
13 6-10
Cylinder
No disc hub 		14
15
16 6-12
17
18
No disc hub
With Disc Hub 		19 6-10 8N
20 6-10
21 6-12 8N ･ 10N
22
23
24
25
26 6-15 8N-12N
27
28 8-17 10N-12N
29 6-17 8N-15N
30 8-17 10N-15N
32 10 8-18
34
35 8-20 10N-17N
36
38
40
42
44
45
46
48 8-30 10N-27N
50 8-32 10N-38N
52
54
55
56
58
60 10-35 12N-31N
62
64
65
66
68
70 10-39 12N-35N
72
75
80 10-42 12N-38N
84 15N-38N
85
90
95
96
100 17-42 17N-38N
110 17-49 17N-45N
120
Gear specifications Shaft Bore Specs.
Straight Bore Straight Bore
+Tap 		Keyway Keyway
+Tap
No hub ○ ○
With Hub ○ ○ ○

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Accuracy Info

■Accuracy of Spur Gear

Gear accuracy:　 Previous JIS B 1702 4 Class (New JIS B 1702-1 - 8 class equivalent)
Shaft Bore Dia. Tolerance:　H7

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IDEA NOTE Speed multiplier using gears and racks

Increase speed of moving object by implementing a set of gear and racks in addition to the cylinder force.

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    These terms and conditions (hereinafter referred to as “the Terms") set forth the conditions for downloading CAD data and simplified drawing data provided by MISUMI Corporation (hereinafter referred to as "MISUMI") via www.misumi-europe.com operated by MISUMI Europa GmbH(hereinafter referred to as the "Website"). By downloading CAD data and simplified drawing data posted on the Website (hereafter referred to as “Data”), customers are deemed to have agreed to these Terms.

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    Revised: September 21, 2025

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    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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       Each sub-assembly unit can be used as it is or can be edited.

Application Overview

Purpose

  • Operation
    • There is a rack and gear set beneath the workpiece platform that allows it to advance faster as the cylinder pushes the gear forward.

Target workpiece

  • Shape: block
  • Material: tungsten
  • Workpiece size: 50 x 55 x 90mm

Design Specifications

Operating Conditions or Design Requirements

  • Cylinder advance stroke: 20mm
  • Movable rack stroke: 50mm
  • Outer dimensions: L244 x W160 x H102mm　

Required Performance

  • Load: 47N

Selection Criteria for Main Components

  • Select wear resistant materials for the racks and pinion.

Design Evaluation

Verification of main components

      • Confirmation of cylinder output
      • Conditional Value
            When plant air pressure is 0.5MPa and cylinder inner diameter is 20mm,

        Cylinder thrust (pushing side): 157N
        Cylinder thrust (pulling side): 132N
        Workpiece mass M₁ = 4.8kg, work table mass M₂ = 11.5N
        Linear guide friction coefficientμ = 0.005, gravitational acceleration g = 9.8m/s² 
        Cylinder stroke: st₁ = 20mm 
        Rack stroke: st₂ = 50mm
      • Work conservation law 
            If we assume that the workload on the cylinder side and that on the rack side are the same,

        Fc x st₁ = F₁ x st₂ 
        Fc = F₁ x st₂/st₁ 
        Here, load applied by workpiece: F₁ is 
        F₁ = (M₁ + M₂) x μ = (48 + 11.5) x 0.005 = 0.30N 
        • Therefore, required cylinder thrust Fc is/li>
        Fc = 0.30 x 50/20 Fc = 0.75N
        • Conclusion
        As cylinder thrust (pulling side) is 132N > 0.75N, the cylinder output is sufficient.

Other Design Consideration

    • Select appropriate gear ratio to produce the desire additional speed.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample picture MISUMI Part Number
For Price and Days to ship click on Part No. 		Quantity
1 Air Cylinders With Twin Guides MGCLF20-20 1
2 Miniature Linear Guides SSE2BZ13-145 2
3 Height Adjusting Blocks for Linear Guides GETE13-145-49 1
4 Height Adjusting Blocks for Linear Guides GETA13-145-49 1
5 Rack Gears RGEAL1.0HT-60-A10-B40 1
6 Rack Gears RGEAL1.0Z-50-A10-B30 2
7 Rotary Shaft SSFHKR10-80-KA4-A14-KB36-B8-KC62-C14 1
8 Deep Groove Ball Bearings B6700ZZ 2
9 Bearing Spacer CLBUM10-12-4 2
10 Collars CLBPM10-12-8 2
11 Spur Gear GEAKS1.0-45-10-A-10N 1
12 Spur Gear GEAKS1.0-30-8-B-10N 2
13 Parallel Keys KES3-8 1
14 Parallel Keys KES3-LC14 2
15 Sensors for Air Cylinders MD13L3 2
16 Flow Rate Control Valves SPSNL4-1 2
17 Workpiece Guide WGLN-20-20-12 4
  • The part list above contains only MISUMI parts.
    The list of parts and machined products of other manufacturers than MISUMI can also be downloaded by part list download (CSV).
  • Terms of use of CAD data and simplified drawing data
    These terms and conditions (hereinafter referred to as “the Terms") set forth the conditions for downloading CAD data and simplified drawing data provided by MISUMI Corporation (hereinafter referred to as "MISUMI") via www.misumi-europe.com operated by MISUMI Europa GmbH(hereinafter referred to as the "Website"). By downloading CAD data and simplified drawing data posted on the Website (hereafter referred to as “Data”), customers are deemed to have agreed to these Terms.

    1. Purpose of Use
    MISUMI offers the following:
    1)CAD data found on the Website (3D CAD data, 3D Intermediate data and 2D CAD data) for the purpose of informing customers of the characteristics of the products offered by MISUMI or a manufacturer affiliated with MISUMI for use in their designs.
    2)Simplified drawing data (in PDF format) for the purpose of checking the specifications of products.
    2. Characteristics of Data
    There may be a discrepancy in certain characteristics of products (for example: tolerance, surface roughness, chamfer, etc.) between the Data and the actual product. Furthermore, for the purpose of reducing the file size of the Data, some information such as oil groove shapes, threads, or spring shapes, may be removed from the Data.
    3. Disclaimer
    MISUMI carefully creates the Data but makes no warranty as to the quality, accuracy, functionality, safety, reliability, etc., of the Data. MISUMI may at any time, and with no prior notice to customers, revise or delete Data. MISUMI assumes no responsibility for any damage or loss resulting from any revision or deletion of the Data, or any errors in said data. Customers are solely responsible for all aspects of their own designs, including those made using the Data. MISUMI may provide customers with design example data on the Website, but the quality, accuracy, functionality, safety, reliability, etc., of such data are not guaranteed. MISUMI may, at any time, and in its sole discretion, request that the customer cease its use of or destroy the Data in its possession. MISUMI may request the customer provide MISUMI documentation of such destruction.
    4.Prohibited Acts
    Customers or users of the Data, are prohibited from the following acts regarding the Data, in whole or in part:
    (1)Requesting quotations or placing orders for products with third parties other than those authorized by MISUMI or its affiliates;
    (2)Receiving quotations or orders for products from third parties by providing the Data to a third party or using the Data in their own business;
    (3)Displaying links to the Website related to the Data on their own websites, etc., without consent of MISUMI or its affiliates;
    (4)Using or reproducing the Data beyond the scope of the above-stated Purpose of Use;
    (5)Modifying, altering, tampering with, translating, or adapting the Data;
    (6)Selling, transferring, lending, sublicensing, or providing the Data to third parties in any way without consent of MISUMI or its affiliates;
    (7)Altering the content, reverse engineering, decompiling, disassembling, or analyzing the Data;
    (8)Publicly disclosing or exhibiting the Data without consent of MISUMI or its affiliates;
    (9)Using the Data for the purpose of providing products and services identical or similar to those of MISUMI or its affiliates;
    (10)Performing acts that interfere with the proper functioning of this Website, such as acquiring Data in bulk.
    5. Copyright
    All title and copyright in and to any information contained in the Data are owned by MISUMI or the relevant manufacturer affiliated with MISUMI and are protected by applicable copyright laws and international treaties. By downloading Data, the customer acquires no ownership rights of any kind in the intellectual property contained within. Without prior approval from MISUMI, no part of the Data may be utilized (reproduced, modified, reverse-engineered, uploaded, presented, sent, distributed, licensed, sold, or published) for any purpose other than that mentioned above.
    In the event Data is found to have been to be used for any purpose other than that mentioned above or against any applicable laws or the Terms, MISUMI may pursue any legal remedy available to it, which may result in forbidding the offending user from using the Data or accessing the Website.
    6. Third-Party Data
    MISUMI offers some Data provided by third parties. Such Data may be subject to separate terms and conditions, in addition to these terms. MISUMI makes no guarantee or warranty regarding Data from third parties.
    7. Export Control
    Customers shall comply with all applicable laws and regulations regarding the export of the Data.
    8. Amendments to the Terms
    MISUMI may, at any time, and in its sole discretion, modify these terms and conditions; any such modification will be effective immediately.
    9. Severability
    If any term or provision of these Terms is invalid, illegal, or unenforceable in any jurisdiction, such invalidity, illegality, or unenforceability shall not affect any other term or provision of these Terms or invalidate or render unenforceable such term or provision in any other jurisdiction. Section 139 BGB (German Civil Code) shall not apply.
    10．Miscellaneous
    In the event that Customers violate the Terms, MISUMI and/or MISUMI Europa GmbH shall be entitled to claim the damages and expenses (including attorney's fees) incurred by such violation against the Customers.
    These Terms and any disputes arising in connection therewith shall be exclusively governed by and construed in accordance with the laws of the Federal Republic of Germany, without regard to its conflicts of law principles. The courts located in Frankfurt am Main/Germany shall have exclusive jurisdiction to adjudicate any dispute arising in connection with these Terms. By downloading the Data, you agree to submit to the exclusive and personal jurisdiction of the courts located in Frankfurt am Main/Germany.

    Revised: September 21, 2025

    CAD Data Download (Unit Assembly)

    CAD Data Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when this application example is helpful.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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