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No.000093 Guided shutter mechanism
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Aluminum extrusion slots are utilized as shutter guides.
Related Category
Aluminum extrusions
| Product name | 6 Series/slot width 8/30x30mm |
|---|---|
| Part number | HFS6-3030-420 |
| Features | HFS6 Series 30mm SQ. extrusions with 1 slot. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Use the extrusion slot as a guide
Available sizes
■Aluminum extrusions (Overview)
| External size | Extrusion slots applicable screw DIA. | Length 0.5 mm increments | Standard | High rigidity | Light type (Lightweight ･ economical) |
|---|---|---|---|---|---|
| □20 | M5 | 50 - 4000 | ○ | ○ | |
| □25 | ○ | ||||
| □40 | ○ | ○ | |||
| □30 | M6 | ○ | ○ | ○ | |
| □50 | ○ | ||||
| □60 | ○ | ○ | |||
| □100 | ○ | ||||
| □40 | M8 | ○ | ○ | ○ | |
| □80 | ○ | ||||
| □45 | ○ | ○ | ○ | ||
| □50 | ○ | ○ | |||
| □60 | ○ | ○ | |||
| □90 | ○ | ○ | |||
| □100 | ○ | ○ |
Metal Brackets
| Product name | 6 Series/Metal Brackets |
|---|---|
| Part number | HPTCUL6-SET |
| Features | Can be used for reinforcement and for connecting extrusions. |
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria
Standards suitable for reinforcing frame structure
Available sizes
■Metal Brackets
| Material | Surface treatment | Applicable screw | Plate thickness | External size |
|---|---|---|---|---|
| Low Carbon Steel | Trivalent Chromate | M6 - 10 x 4pcs | 2.3 | □120 |
| EN 1.4301 Equiv. | - | 2 |
* See the product pages for details.
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Application Overview
Purpose
- Use aluminum extrusion to support and guide opening and closing of shutter. When sensor detects the product on the belt conveyor shutter will open.
- Aluminum support frame is placed directly on the frame of belt conveyor.
Points for use
- Automated operation with the cylinder open/close the shutter.
- Use of a floating joint allows the shutter to follow the extrusion slots.
Target workpiece
- Plastic box
Dims.: W100 x D100 x H100 mm
Design Specifications
Operating Conditions or Design Requirements
- Stroke: 150mm
- External dims.: W336 x D68 x H450 mm
Required Performance
- Use shims to adjust the clearances to obtain targeted sliding property.
Selection Criteria for Main Components
- Aluminum extrusions
- Selected since the extrusions can be used as guides, as well as the structure.
Design Evaluation
Verification of main components
- Verify that the cylinder has the thrust needed to operate the shutter.
- Cylinder
- A = (πd2) / 4, , where cylinder tube I.D (d) = 16mm
- Cylinder thrust - F = η x P x A
F = 0.5 x 0.4 x π / 4 x 16² = 40N
Force needed to operate the shutter is 10N. Cylinder is properly sized. (40N > 10N)
Other Design Consideration
- The use of a floating joint at the cylinder tip allows the shutter to open/close smoothly along the extrusion slots.
- Provide some clearance to prevent skewing in the slots by mounting panel in the 6mm wide slots.
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