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  • Helpful application examples for mechanical engineers.

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No.000131 Fitting Jig

Vertically moves the shaft axis in the radial direction by utilizing springs to create a constant load.

Related Category

Plastic Rollers

Product name Rollers - Press Fit
Part number RORASP30-20
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

These rollers will not mar or etch the workpiece.

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Available sizes

■Plastic Rollers (Press Fit Type with bearings)

Bearing Material
Core Resin
Steel EN 1.4301 Equiv. Polyacetal
EN AW-5052 Equiv.

■Sizes and Dimensions

O.D.(mm) Length(mm) Bearing
25 20-30 (5Increment), 40, 50 696ZZ x 2
30 20-30 (5Increment), 40, 50 698ZZ x 2
35 25, 30-50 (10Increment) 6900ZZ x 2
40 25, 30-50 (10Increment) 6001ZZ x 2
50 25, 30-50 (10Increment) 6002ZZ x 2

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Rotary Shaft

Product name Rotary Shafts/Retaining Ring Grooves on Both Ends
Part number SSFHRRA8-90-B5-S5
Features g6 (ground), h7 (ground) or h9 (polished) tolerance shafts with retaining rings can be selected.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Cost effective option

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Available sizes

■Rotary shaft with retaining ring (Retaining ring groove type, with a standard type retaining ring)

O.D. Tolerance Material Surface Treatment
h9 (Cold-drawn) EN 1.1191 Equiv. Black Oxide
Electroless Nickel Plating
EN 1.4301 Equiv. -
h7 (Ground) EN 1.1191 Equiv. Black Oxide
Electroless Nickel Plating
EN 1.4301 Equiv. -
g6 (Ground) EN 1.1191 Equiv. Black Oxide
Electroless Nickel Plating
EN 1.4301 Equiv. -
EN 1.7220 Equiv.
Hardness: 30 - 35HRC
Black Oxide
Electroless Nickel Plating

■Sizes and Dimensions

O.D. Tolerance O.D.(mm) Length (mm) 0.1 mm Increment
h9 (Cold-drawn) 3 20.0-150.0
4 20.0-200.0
5 20.0-250.0
6 20.0-300.0
8 20.0-400.0
10 25.0-500.0
12 40.0-600.0
15 50.0-700.0
20 70.0-800.0
25 80.0-800.0
30 80.0-800.0
35 80.0-800.0
40 80.0-800.0
50 100.0-800.0
h7 (Ground) 6 20.0-300.0
8 20.0-400.0
10 25.0-500.0
12 40.0-600.0
15 50.0-700.0
20 70.0-800.0
25 80.0-800.0
30 80.0-800.0
35 80.0-800.0
40 80.0-800.0
50 100.0-800.0
g6 (Ground) 2 20.0-50.0
2.5 20.0-50.0
3 20.0-150.0
4 20.0-200.0
5 20.0-250.0
6 20.0-300.0
8 20.0-400.0
10 25.0-500.0
12 40.0-600.0
13 40.0-600.0
15 50.0-700.0
16 50.0-800.0
17 70.0-800.0
18 70.0-800.0
20 70.0-800.0
22 70.0-800.0
25 80.0-800.0
30 80.0-800.0
35 80.0-800.0
40 80.0-800.0
50 100.0-800.0

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Accuracy Info

■Accuracy information of rotary shaft with retaining ring

■O.D. tolerance table

O.D. (mm) h9 (Cold-drawn) h7 (Ground) g6 (Ground)
2・2.5・3 - - -0.002
-0.008
4-6 0
-0.030
0
-0.012
-0.004
-0.012
8・10 0
-0.036
0
-0.015
-0.005
-0.014
12-18 0
-0.043
0
-0.018
-0.006
-0.017
20-30 0
-0.052
0
-0.021
-0.007
-0.020
35-50 0
-0.062
0
-0.025
-0.009
-0.025

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Extra Thin Resin Sheets (Machined Upon Delivery)

Product name Resin Sheets/Fluororesin Tapes (Dustproof/General Purpose)
Part number ULTS0.12-100-100
Features Resin sheet tapes with high sliding property and with slippery touch. Suitable for enhancing the sliding of workpieces.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

To improve the sliding properties of the workpiece

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Available sizes

■Resin sheet (vertical/horizontal dimensions selectable part type)

Material Adhesive
Fluororesin Silicon
Ultra High-molecular-weight Polyethylene Acrylic

■Sizes and Dimensions

Thickness(mm) Vertical (mm) Horizontal (mm)
0.23 100 100
200
300
400
500
200
300
400
500
0.12 100
200
300
400
500

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IDEA NOTE A vertical slide mechanism that uses screws with a dog point, springs and a roller.

A simplified structure using screws with a dog point, springs and a roller to adjust the applied load.

  • Terms of use of CAD data and simplified drawing data
    These terms and conditions (hereinafter referred to as “the Terms") set forth the conditions for downloading CAD data and simplified drawing data provided by MISUMI Corporation (hereinafter referred to as "MISUMI") via www.misumi-europe.com operated by MISUMI Europa GmbH(hereinafter referred to as the "Website"). By downloading CAD data and simplified drawing data posted on the Website (hereafter referred to as “Data”), customers are deemed to have agreed to these Terms.

    1. Purpose of Use
    MISUMI offers the following:
    1)CAD data found on the Website (3D CAD data, 3D Intermediate data and 2D CAD data) for the purpose of informing customers of the characteristics of the products offered by MISUMI or a manufacturer affiliated with MISUMI for use in their designs.
    2)Simplified drawing data (in PDF format) for the purpose of checking the specifications of products.
    2. Characteristics of Data
    There may be a discrepancy in certain characteristics of products (for example: tolerance, surface roughness, chamfer, etc.) between the Data and the actual product. Furthermore, for the purpose of reducing the file size of the Data, some information such as oil groove shapes, threads, or spring shapes, may be removed from the Data.
    3. Disclaimer
    MISUMI carefully creates the Data but makes no warranty as to the quality, accuracy, functionality, safety, reliability, etc., of the Data. MISUMI may at any time, and with no prior notice to customers, revise or delete Data. MISUMI assumes no responsibility for any damage or loss resulting from any revision or deletion of the Data, or any errors in said data. Customers are solely responsible for all aspects of their own designs, including those made using the Data. MISUMI may provide customers with design example data on the Website, but the quality, accuracy, functionality, safety, reliability, etc., of such data are not guaranteed. MISUMI may, at any time, and in its sole discretion, request that the customer cease its use of or destroy the Data in its possession. MISUMI may request the customer provide MISUMI documentation of such destruction.
    4.Prohibited Acts
    Customers or users of the Data, are prohibited from the following acts regarding the Data, in whole or in part:
    (1)Requesting quotations or placing orders for products with third parties other than those authorized by MISUMI or its affiliates;
    (2)Receiving quotations or orders for products from third parties by providing the Data to a third party or using the Data in their own business;
    (3)Displaying links to the Website related to the Data on their own websites, etc., without consent of MISUMI or its affiliates;
    (4)Using or reproducing the Data beyond the scope of the above-stated Purpose of Use;
    (5)Modifying, altering, tampering with, translating, or adapting the Data;
    (6)Selling, transferring, lending, sublicensing, or providing the Data to third parties in any way without consent of MISUMI or its affiliates;
    (7)Altering the content, reverse engineering, decompiling, disassembling, or analyzing the Data;
    (8)Publicly disclosing or exhibiting the Data without consent of MISUMI or its affiliates;
    (9)Using the Data for the purpose of providing products and services identical or similar to those of MISUMI or its affiliates;
    (10)Performing acts that interfere with the proper functioning of this Website, such as acquiring Data in bulk.
    5. Copyright
    All title and copyright in and to any information contained in the Data are owned by MISUMI or the relevant manufacturer affiliated with MISUMI and are protected by applicable copyright laws and international treaties. By downloading Data, the customer acquires no ownership rights of any kind in the intellectual property contained within. Without prior approval from MISUMI, no part of the Data may be utilized (reproduced, modified, reverse-engineered, uploaded, presented, sent, distributed, licensed, sold, or published) for any purpose other than that mentioned above.
    In the event Data is found to have been to be used for any purpose other than that mentioned above or against any applicable laws or the Terms, MISUMI may pursue any legal remedy available to it, which may result in forbidding the offending user from using the Data or accessing the Website.
    6. Third-Party Data
    MISUMI offers some Data provided by third parties. Such Data may be subject to separate terms and conditions, in addition to these terms. MISUMI makes no guarantee or warranty regarding Data from third parties.
    7. Export Control
    Customers shall comply with all applicable laws and regulations regarding the export of the Data.
    8. Amendments to the Terms
    MISUMI may, at any time, and in its sole discretion, modify these terms and conditions; any such modification will be effective immediately.
    9. Severability
    If any term or provision of these Terms is invalid, illegal, or unenforceable in any jurisdiction, such invalidity, illegality, or unenforceability shall not affect any other term or provision of these Terms or invalidate or render unenforceable such term or provision in any other jurisdiction. Section 139 BGB (German Civil Code) shall not apply.
    10.Miscellaneous
    In the event that Customers violate the Terms, MISUMI and/or MISUMI Europa GmbH shall be entitled to claim the damages and expenses (including attorney's fees) incurred by such violation against the Customers.
    These Terms and any disputes arising in connection therewith shall be exclusively governed by and construed in accordance with the laws of the Federal Republic of Germany, without regard to its conflicts of law principles. The courts located in Frankfurt am Main/Germany shall have exclusive jurisdiction to adjudicate any dispute arising in connection with these Terms. By downloading the Data, you agree to submit to the exclusive and personal jurisdiction of the courts located in Frankfurt am Main/Germany.

    Revised: September 21, 2025

    CAD Data Download (Unit Assembly)

    CAD Data Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when this application example is helpful.


    This data is utilized in order to list more useful application examples in the future.

    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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  • * Unit assembly CAD data consists of some sub-assemblies.
       Each sub-assembly unit can be used as it is or can be edited.

Application Overview

Purpose

  • A fitting/assembling jig that presses rubber workpieces into aluminum workpieces.
  • Fits the convex portion of the rubber workpiece into the concave portion of the other workpiece.

Points for use

  • A roller is used to press the parts together.
    The fitting load is adjusted by screws.

Target workpiece

  • External Dimensions
    Workpiece (rubber): W40 x D4.0
    Workpiece (aluminum): W41 x D10

Design Specifications

Operating Conditions or Design Requirements

  • Outer dimensions: W80 x D60 x H75
  • Maximum spring deflection: 8 mm

Required Performance

  • The estimate for the required fitting force is 5N, but adjustments can be made if necessary.

Selection Criteria for Main Components

  • Screws with dog point
    • Screws with dog points and hex nuts are used to compress the springs and adjust the load.

Design Evaluation

Verification of main components

  • Springs with the required force are selected.
  • Fitting spring load
    • Calculation formula: reaction force F = kx
    • Number of springs used: 2
    • Workpiece fitting load: F = 4.6 N x 2 = 9.2 N
    • Assumed deflection during workpiece fitting: x = 4.7 mm (set length: 15.3 mm, free length: 20 mm)
    • From k = F/x = 9.2/(4.7 x 2) = 0.98, springs with spring constant: k = 0.98 N/mm are selected.

Other Design Consideration

  • Pressing with a roller prevents the load from being applied horizontally.
  • Resin sheets are used to enhance the sliding property of the workpiece.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample picture MISUMI Part Number
For Price and Days to ship click on Part No.
Quantity
1 Roller RORASP30-20 1
2 Metal Washers WSSS15-8-2 2
3 Spring UL10-20 2
4 Screw With Nose CBBGS10-40 2
5 Rotary Shaft SSFHRRA8-90-B5-S5 1
6 Polyethylene Sheets ULTS0.12-100-100 1
  • The part list above contains only MISUMI parts.
    The list of parts and machined products of other manufacturers than MISUMI can also be downloaded by part list download (CSV).
  • Terms of use of CAD data and simplified drawing data
    These terms and conditions (hereinafter referred to as “the Terms") set forth the conditions for downloading CAD data and simplified drawing data provided by MISUMI Corporation (hereinafter referred to as "MISUMI") via www.misumi-europe.com operated by MISUMI Europa GmbH(hereinafter referred to as the "Website"). By downloading CAD data and simplified drawing data posted on the Website (hereafter referred to as “Data”), customers are deemed to have agreed to these Terms.

    1. Purpose of Use
    MISUMI offers the following:
    1)CAD data found on the Website (3D CAD data, 3D Intermediate data and 2D CAD data) for the purpose of informing customers of the characteristics of the products offered by MISUMI or a manufacturer affiliated with MISUMI for use in their designs.
    2)Simplified drawing data (in PDF format) for the purpose of checking the specifications of products.
    2. Characteristics of Data
    There may be a discrepancy in certain characteristics of products (for example: tolerance, surface roughness, chamfer, etc.) between the Data and the actual product. Furthermore, for the purpose of reducing the file size of the Data, some information such as oil groove shapes, threads, or spring shapes, may be removed from the Data.
    3. Disclaimer
    MISUMI carefully creates the Data but makes no warranty as to the quality, accuracy, functionality, safety, reliability, etc., of the Data. MISUMI may at any time, and with no prior notice to customers, revise or delete Data. MISUMI assumes no responsibility for any damage or loss resulting from any revision or deletion of the Data, or any errors in said data. Customers are solely responsible for all aspects of their own designs, including those made using the Data. MISUMI may provide customers with design example data on the Website, but the quality, accuracy, functionality, safety, reliability, etc., of such data are not guaranteed. MISUMI may, at any time, and in its sole discretion, request that the customer cease its use of or destroy the Data in its possession. MISUMI may request the customer provide MISUMI documentation of such destruction.
    4.Prohibited Acts
    Customers or users of the Data, are prohibited from the following acts regarding the Data, in whole or in part:
    (1)Requesting quotations or placing orders for products with third parties other than those authorized by MISUMI or its affiliates;
    (2)Receiving quotations or orders for products from third parties by providing the Data to a third party or using the Data in their own business;
    (3)Displaying links to the Website related to the Data on their own websites, etc., without consent of MISUMI or its affiliates;
    (4)Using or reproducing the Data beyond the scope of the above-stated Purpose of Use;
    (5)Modifying, altering, tampering with, translating, or adapting the Data;
    (6)Selling, transferring, lending, sublicensing, or providing the Data to third parties in any way without consent of MISUMI or its affiliates;
    (7)Altering the content, reverse engineering, decompiling, disassembling, or analyzing the Data;
    (8)Publicly disclosing or exhibiting the Data without consent of MISUMI or its affiliates;
    (9)Using the Data for the purpose of providing products and services identical or similar to those of MISUMI or its affiliates;
    (10)Performing acts that interfere with the proper functioning of this Website, such as acquiring Data in bulk.
    5. Copyright
    All title and copyright in and to any information contained in the Data are owned by MISUMI or the relevant manufacturer affiliated with MISUMI and are protected by applicable copyright laws and international treaties. By downloading Data, the customer acquires no ownership rights of any kind in the intellectual property contained within. Without prior approval from MISUMI, no part of the Data may be utilized (reproduced, modified, reverse-engineered, uploaded, presented, sent, distributed, licensed, sold, or published) for any purpose other than that mentioned above.
    In the event Data is found to have been to be used for any purpose other than that mentioned above or against any applicable laws or the Terms, MISUMI may pursue any legal remedy available to it, which may result in forbidding the offending user from using the Data or accessing the Website.
    6. Third-Party Data
    MISUMI offers some Data provided by third parties. Such Data may be subject to separate terms and conditions, in addition to these terms. MISUMI makes no guarantee or warranty regarding Data from third parties.
    7. Export Control
    Customers shall comply with all applicable laws and regulations regarding the export of the Data.
    8. Amendments to the Terms
    MISUMI may, at any time, and in its sole discretion, modify these terms and conditions; any such modification will be effective immediately.
    9. Severability
    If any term or provision of these Terms is invalid, illegal, or unenforceable in any jurisdiction, such invalidity, illegality, or unenforceability shall not affect any other term or provision of these Terms or invalidate or render unenforceable such term or provision in any other jurisdiction. Section 139 BGB (German Civil Code) shall not apply.
    10.Miscellaneous
    In the event that Customers violate the Terms, MISUMI and/or MISUMI Europa GmbH shall be entitled to claim the damages and expenses (including attorney's fees) incurred by such violation against the Customers.
    These Terms and any disputes arising in connection therewith shall be exclusively governed by and construed in accordance with the laws of the Federal Republic of Germany, without regard to its conflicts of law principles. The courts located in Frankfurt am Main/Germany shall have exclusive jurisdiction to adjudicate any dispute arising in connection with these Terms. By downloading the Data, you agree to submit to the exclusive and personal jurisdiction of the courts located in Frankfurt am Main/Germany.

    Revised: September 21, 2025

    CAD Data Download (Unit Assembly)

    CAD Data Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when this application example is helpful.


    This data is utilized in order to list more useful application examples in the future.

    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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